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I
clean or tumble bottle on a professional level. Have been doing this
for the best part of 5 years. Can truly say it took about 3 years to
really get to understand actually how to cl ean bottles. You can ask
a dozen people how to clean an old stained or pitted bottle and you
will get a different answer from each. Some people like there
bottles as found with stain , cloudiness and dust but the majority
like there bottles sparking new as I do. Bottle cleaning has
actually became an art to me, each bottle is different and each
bottle cleans different and varies from distiller to distiller. You
take an old Jack Daniel square 1895 bottle that seems tuff but yet
is one of the hardest bottles I have cleaned, they chip easy and the
bottom has thin walls. After trial and error and breaking a couple
have learned the secret to cleaning them. Tumbling bottles is not
an overnight task, can very from 5 days up to 3 months to get that
clean glass shine. You can only do so much by hand or with chemicals
like CLR, the stain just won't come out. This is where tumbling
machine comes in. A bottle is filled with about 2/3 full of chisel
cut 12 gauge copper. A dust type compound is added, either aluminum
oxide or tin oxide for polishing.
If the bottle is bad stained it has to be cut first with a 600 grit
cutting oxide and then a 1200 grit cutting oxide and then the
polishing oxide. I use an aluminum oxide for polishing which takes a
longer time but gives a better finished product. Then the bottle is
placed in a CLEAR PVC tube and the copper and oxides are added for
the outside. If a bottle has pits or bad scratches it is almost
impossible to remove them without removing the embossing from the
outside. Then clear PVC tube is placed on the machine to tumble ,
the length of time depends on the bottle and how long it takes to
bring it back to the original luster. There are some pitfalls, no
matter how good you are on occasions bottles do break but
experience, trial and error and knowing different glass makers
reduces this problem . You can clean both the inside and outside at
the same time or just one of the two, most cases the inside takes
longer. You can only clean bottles with paper labels on the inside
only. The copper has to be adjusted for each bottle to get the
maximum cleaning effect, especially the neck or top. The tumbler
rums at 1725 RPM and runs 24 hours a day 7 days a week. I have a
professional model and cleans 4 bottles at the same time. A good
professional tumbling machine runs about $2000.00 just to start up
and additional chemicals and parts such as stopples, roller guides ,
belts and fingers have to be replaced. I clean bottles for several
Jack Daniel collectors and several shops. A clean shiny bottle
definitely increases the bottles selling price. Ever bought an old
bottle and wished you hadn't after you received it because no matter
how hard you tried it just wouldn't come clean. I clean most
average bottles for a fee of $20.00 to $25.00 and less if it's not
bad and more if real bad. I take pride in returning you bottle whole
and clean as you shipped it to me, but there is always a risk , as
anyone who tumbles will tell you. You are always welcome to call me
or email me about cleaning your prize bottles. |